APKX 1505PDER-M: A High-Performance Milling Insert for General Machining
If you are looking for a versatile, reliable, and cost-effective milling insert for general machining applications, you might want to consider apkx 1505pder-m. This is a positive, parallelogram-shaped insert with a special design that features ribs in the shape of cylinders, ending with spherical caps, that regulate the chip contact with the face. It is suitable for machining materials such as steel, stainless steel, cast iron, and superalloys.
apkx 1505pder-m
In this article, we will introduce you to the features and benefits of apkx 1505pder-m inserts, and show you how to choose, use, and maintain them properly. By the end of this article, you will have a better understanding of how apkx 1505pder-m inserts can help you improve your milling productivity and quality.
How to Choose the Right APKX 1505PDER-M Insert for Your Milling Needs
One of the advantages of apkx 1505pder-m inserts is that they come in a variety of grades and coatings, so you can find the best option for your specific milling application. Here are some of the most common grades and coatings available:
Grade
Coating
Description
Application
M8340
CVD TiCN/Al2O3/TiN
A tough grade with high wear resistance and thermal stability.
For roughing and finishing of steel and cast iron.
M9310
CVD TiCN/Al2O3/TiN
A universal grade with balanced toughness and wear resistance.
For general machining of steel and cast iron.
M9315
CVD TiCN/Al2O3/TiN
A wear-resistant grade with high edge strength and thermal stability.
For finishing and semi-finishing of steel and cast iron.
M9320
CVD TiCN/Al2O3/TiN
A tough grade with high edge strength and thermal shock resistance.
For interrupted cutting of steel and cast iron.
M9340
CVD TiCN/Al2O3/TiN
A very tough grade with high impact resistance and thermal shock resistance.
For heavy interrupted cutting of steel and cast iron.
M8345
CVD TiCN/Al2O3/TiN + PVD TiN
A tough grade with high wear resistance and thermal stability, plus an additional PVD coating for improved surface finish.
For roughing and finishing of steel and cast iron.
M8310
CVD TiCN/Al2O3/TiN
A tough grade with high wear resistance and thermal stability.
For roughing and finishing of stainless steel.
M8325
CVD TiCN/Al2O3/TiN
A universal grade with balanced toughness and wear resistance.
For general machining of stainless steel.
M8330
CVD TiCN/Al2O3/TiN
A wear-resistant grade with high edge strength and thermal stability.
For finishing and semi-finishing of stainless steel.
M8345S
CVD TiCN/Al2O3/TiN + PVD TiN
A tough grade with high wear resistance and thermal stability, plus an additional PVD coating for improved surface finish.
For roughing and finishing of stainless steel.
M8315C
CVD TiCN/Al2O3/TiN + PVD TiCN
A wear-resistant grade with high edge strength and thermal stability, plus an additional PVD coating for improved adhesion resistance.
For machining of superalloys.
To select the appropriate cutting parameters and conditions for apkx 1505pder-m inserts, you need to consider factors such as the material to be machined, the type of milling operation, the depth of cut, the feed rate, the cutting speed, the coolant type and flow, and the machine rigidity and stability. You can use the following table as a general guideline for choosing the cutting speed and feed rate for different materials and grades:
Material
Grade
Cutting Speed (m/min)
Feed Rate (mm/tooth)
Steel (P)
M8340/M9310/M9315/M9320/M9340/M8345
100-300
0.1-0.4
Stainless Steel (M)
M8310/M8325/M8330/M8345S
80-250
0.08-0.35
Cast Iron (K)
M8340/M9310/M9315/M9320/M9340/M8345
150-400
0.15-0.6
Superalloys (S)
M8315C
40-120
0.05-0.25
To optimize the tool life and performance of apkx 1505pder-m inserts, you need to monitor the wear and damage patterns of the inserts, and adjust the cutting parameters and conditions accordingly. You can use the following table as a reference for identifying the common types of wear and damage, their causes, and their solutions:
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Type of Wear or Damage
Cause
Solution
Flank Wear or Crater Wear
Normal wear due to friction and heat generation.
Increase the cutting speed or reduce the feed rate. Use a more wear-resistant grade or coating. Use a more effective coolant.
Nose Wear or Corner Wear
Excessive wear due to high cutting forces or vibrations.
Reduce the depth of cut or the feed rate. Use a more tough grade or coating. Improve the machine rigidity and stability. Use a more effective coolant.
Chipping or Breakage
Sudden impact or thermal shock due to interrupted cutting or insufficient coolant.
Reduce the cutting speed or increase the feed rate. Use a more tough grade or coating. Improve the chip evacuation and coolant flow. Avoid interrupted cutting or use a more stable insert geometry.
Built-Up Edge (BUE)
Adhesion of workpiece material to the insert edge due to high temperature or pressure.
Some additional rows are:
Grooving or Notching
Abrasion or erosion of the insert edge due to hard or abrasive workpiece material.
Reduce the cutting speed or increase the feed rate. Use a more wear-resistant grade or coating. Use a more effective coolant.
Plastic Deformation
Softening or melting of the insert edge due to excessive temperature or pressure.
Reduce the cutting speed or the depth of cut. Use a more heat-resistant grade or coating. Use a more effective coolant.
Diffusion Wear
Chemical reaction or diffusion between the insert and the workpiece material due to high temperature or pressure.
Reduce the cutting speed or the depth of cut. Use a more chemically stable grade or coating. Use a more effective coolant.
How to Use APKX 1505PDER-M Inserts Safely and Effectively
Besides choosing the right apkx 1505pder-m insert for your milling application, you also need to know how to use it safely and effectively. Here are some tips and best practices for mounting, clamping, aligning, and maintaining apkx 1505pder-m inserts:
Before mounting the insert, make sure that the milling cutter body, the insert seat, and the insert are clean and free of any dirt, dust, chips, or burrs.
Use the appropriate torque wrench and screwdriver to tighten the insert screw securely, but not excessively. Do not use any lubricant or anti-seize compound on the screw or the insert seat.
Make sure that the insert is properly aligned with the cutter body and the milling direction. The insert should be parallel to the cutter axis and perpendicular to the milling plane.
Check the clearance between the insert and the workpiece, and adjust it if necessary. The clearance should be sufficient to avoid any rubbing or collision between the insert and the workpiece.
Use a suitable coolant type and flow rate to cool and lubricate the insert and the workpiece, and to flush away the chips. Avoid using compressed air as a coolant, as it can cause thermal shock and damage to the insert.
Inspect the insert regularly for any signs of wear or damage, and replace it if needed. Do not use a worn or damaged insert, as it can compromise the milling quality and safety.
Store the unused inserts in their original packaging, in a dry and cool place. Avoid exposing them to moisture, heat, dust, or corrosive substances.
Conclusion
In conclusion, apkx 1505pder-m is a high-performance milling insert that can handle a wide range of general machining applications. It has a unique design that features ribs in the shape of cylinders, ending with spherical caps, that regulate the chip contact with the face. It also comes in various grades and coatings that can match different materials and conditions. By following the guidelines and tips in this article, you can choose, use, and maintain apkx 1505pder-m inserts properly, and enjoy their benefits of improved milling productivity and quality.
If you are interested in ordering apkx 1505pder-m inserts, or if you have any questions or feedback about them, please feel free to contact us at any time. We are always happy to help you with your milling needs.
FAQs
Here are some frequently asked questions about apkx 1505pder-m inserts:
What are some advantages of apkx 1505pder-m inserts over other types of milling inserts?
Some advantages of apkx 1505pder-m inserts are:
They have a positive rake angle that reduces the cutting forces and power consumption.
They have a large corner radius that increases the edge strength and the surface finish.
They have a special design that features ribs in the shape of cylinders, ending with spherical caps, that regulate the chip contact with the face, and reduce the cutting temperature and the built-up edge formation.
They come in various grades and coatings that can suit different materials and conditions.
How can I order apkx 1505pder-m inserts online or offline?
You can order apkx 1505pder-m inserts online through our website, where you can browse our catalog, check the availability and prices, and place your order securely. You can also order apkx 1505pder-m inserts offline by contacting our sales representatives, who will assist you with your order and delivery details.
How can I get technical support or customer service for apkx 1505pder-m inserts?
You can get technical support or customer service for apkx 1505pder-m inserts by calling our toll-free number, emailing us, or filling out our online form. Our team of experts will answer your questions and provide you with any assistance you may need.
What are some alternative or complementary products to apkx 1505pder-m inserts?
Some alternative or complementary products to apkx 1505pder-m inserts are:
APKT 1003PDER-M: A negative, parallelogram-shaped insert with a similar design to apkx 1505pder-m, but with a larger size and a higher negative rake angle. It is suitable for roughing and semi-finishing of steel, stainless steel, cast iron, and superalloys.
APMX 1604PDER-M: A positive, square-shaped insert with a similar design to apkx 1505pder-m, but with a smaller size and a higher positive rake angle. It is suitable for finishing and semi-finishing of steel, stainless steel, cast iron, and superalloys.
APMX 11T308PDER-M: A positive, triangular-shaped insert with a similar design to apkx 1505pder-m, but with a smaller size and a higher positive rake angle. It is suitable for finishing and semi-finishing of steel, stainless steel, cast iron, and superalloys.
Where can I find more information or resources about apkx 1505pder-m inserts?
You can find more information or resources about apkx 1505pder-m inserts on our website, where you can download our product brochures, technical data sheets, user manuals, videos, and case studies. You can also subscribe to our newsletter, follow us on social media, or visit our blog for the latest news and updates about apkx 1505pder-m inserts and other milling products.
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